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匠“新”致远-凯麒斯玻璃瓶柔性无菌灌装技术

  • 中包协
  • 浏览量:85
  • 发布时间: 2026-04-16
   消费升级浪潮之下,市场对高品质饮品与液态食品的需求持续攀升,纯天然、健康化饮品深入人心,也推动无菌灌装设备迎来高速迭代。作为饮料包装机械领域的高端标杆,无菌生产线对企业的设计研发、精密加工与系统集成能力提出严峻考验。

  Amid the consumption upgrade trend, market demand for high-quality beverages and liquid foods keeps rising. Natural and healthy drinks have gained wide popularity, driving the rapid iteration of aseptic filling equipment. As a high-end benchmark in beverage packaging machinery, aseptic production lines pose stringent requirements on enterprises’ R&D, precision machining and system integration capabilities.

  凯麒斯以前沿技术与创新方案为内核,坚持智能控制、成本节约、可持续发展三轨并行,依托十余年无菌技术沉淀,自主研发出玻璃瓶无菌灌装新技术,玻璃瓶内外杀菌强度≥6log,区别于市面上所谓的无菌(杀菌强度≤5log),做到严格意义的无菌灌装,成为全球首创技术且全球推广,成功填补市场空白,相较传统玻璃瓶热灌装工艺实现全面跃升。

  With cutting-edge technologies and innovative solutions at its core, Kaiqisi adheres to the trinity of intelligent control, cost efficiency and sustainable development. Backed by over a decade of expertise in aseptic technology, we have independently developed a new glass bottle aseptic filling technology with internal and external sterilization efficacy of ≥6log, distinguishing itself from generic “aseptic” solutions (≤5log) on the market. This globally pioneering technology achieves truly strict aseptic filling, has been promoted worldwide, and successfully filled market gaps, representing a comprehensive upgrade over traditional glass bottle hot filling processes.

  不一样的无菌 Next-Gen Aseptic Technology

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  硬核技术亮点,解锁高端饮品生产新可能

  --柔性兼容,适配多元生产

  玻璃瓶柔性无菌生产线,可实现28/38口快速切换,兼容含气与非含气饮品生产,轻松完成不同规格、品类转换,精准匹配高端饮品多元化生产需求。

  --全域无菌,安全等级拉满

  物料超高温瞬时杀菌形成产品无菌,瓶身瓶盖360°无死角消杀形成包材无菌,冲洗、灌装、封盖模块自动清洁灭菌+空气过滤系统同时全流程密闭管控百级洁净室形成空间无菌,无菌环境稳定可控,从源头守护产品安全。

  --低温灌装,锁鲜更护营养

  采用低温灌装工艺,极大程度保留饮品天然营养与风味,同时满足长货架期要求,兼顾健康与品质。

  --自研旋盖,精度稳定可靠

  匹配自主研发的全自动旋转式封盖机,精准把控旋盖扭矩与角度,保障旋盖合格率,从细节处守住产品品质关。

  --伺服驱动,稳效兼备易维护

  搭载伺服驱动技术,可实现灌装、封盖、输送等各生产环节无缝衔接,保障设备连续高效运转,后期维护管理便捷。

  --智能数智,全流程可追溯

  配套数据采集平台,实现生产数据完整存储与全程追溯,生产工况透明可视化,让管理更精准、生产更高效。

  --集成设计,省地又节能

  机组集成化程度高,大幅节约占地面积与能耗,在严控品质的同时,兼顾实用性与经济性。

  Groundbreaking Technical Highlights Unlock New Possibilities for Premium Beverage Production

  --Flexible Compatibility for Diverse Production

  Our flexible aseptic glass bottle production line supports quick 28/38mm neck changeover, compatible with both carbonated and non-carbonated beverages. It easily switches between different sizes and categories to precisely meet diversified production demands for high-end drinks.

  --Full-Scope Aseptic Control for Maximum Safety

  Products are sterilized via ultra-high temperature instantaneous treatment; bottles and caps receive 360° full-coverage disinfection. Rinsing, filling and capping modules feature automatic cleaning and sterilization, supported by air filtration and a closed Class 100 cleanroom environment. The stable and controllable aseptic conditions safeguard product safety at the source.

  --Low-Temperature Filling for Freshness & Nutrition Preservation

  Adopting low-temperature filling technology, the line maximizes the retention of natural nutrients and flavors while ensuring long shelf life, balancing health and premium quality.

  --In-House Developed Capping for Stable Precision

  Equipped with our self-developed automatic rotary capping machine, it accurately controls capping torque and angle to ensure high capping pass rate, securing product quality in every detail.

  --Servo Drive for Stability, Efficiency & Easy Maintenance

  Servo drive technology enables seamless coordination of filling, capping and conveying, ensuring continuous and efficient operation with convenient after-sales maintenance.

  --Intelligent Digitalization & Full-Line Traceability

  With a dedicated data acquisition platform, the system achieves complete data storage and full-process traceability, with transparent and visualized production status for more precise management and higher efficiency.

  --Integrated Design for Space & Energy Savings

  The highly integrated monoblock structure significantly reduces floor space and energy consumption, achieving practicality and cost efficiency without compromising quality.

  匠“新”致远Crafting Innovation, Forging Ahead  

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  玻璃瓶无菌灌装技术的正式推出是凯麒斯布局无菌战略的关键一步,更是企业十余年深耕液态食品包装领域的实力佐证——从技术研发到生产落地,从细节打磨到标准引领,我们始终以客户需求为核心,以技术创新为引擎,完善无菌产品矩阵,持续夯实行业技术领先地位。

  The official launch of glass bottle aseptic filling technology marks a key milestone in Kaiqisi’s aseptic strategy, and a strong testament to our over decades of expertise in liquid food packaging. From R&D to mass production, from precision engineering to setting industry benchmarks, we always center on customer needs and drive progress with technological innovation. We keep optimizing our aseptic product portfolio to consolidate our leading position in the industry.

  每一条生产线的高效与稳定,都承载着凯麒斯的匠心与担当。凯麒斯将持续无菌技术的迭代创新,共筑液态食品产业健康发展,让每一滴饮品都尽显天然与精致。

  The efficiency and reliability of every production line embody Kaiqisi’s craftsmanship and responsibility. We will continue to iterate and innovate in aseptic technology, jointly promote the healthy development of the liquid food industry, and ensure every drop of beverage retains its natural purity and exquisite quality.

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